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Shell Valley Companies

Kit Car Shop Tour
By Eric Geisert
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The main facility for Shell... 
   
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The main facility for Shell Valley, located outside Platte Center, NE, is a group of buildings comprising of fabrication (roughly 40,000 square feet), plus offices and warehousing that add another 20,000 square feet.
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One large building is dedicated... 
   
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One large building is dedicated to the production of fiberglass parts. Cobra doors and hood sections are laid-up by hand with a heavy mat, with Kevlar material being added to critical stress points (such as hinge points) for added strength.
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The man in control of the... 
   
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The man in control of the SVC empire: 60-year-old Rich Anderson.
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Only Shell Valley's Cobra... 
   
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Only Shell Valley's Cobra bodies are shot with a chopper gun--all other parts are hand-laid. Midstates Cobra bodies (done in the same building, but with different molds) are completely hand-laid.
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SVC's Terri Smith, who came... 
   
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SVC's Terri Smith, who came to the company via the boat-building industry in Florida, is busy laying-up a Cobra decklid.
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Jason Ligenza is SVC's chief... 
   
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Jason Ligenza is SVC's chief fiberglass tech, and is adding material around the decklid opening for their Model A roadster body, one of the handful of diverse car bodies Shell Valley offers.
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In the trim building, Roger... 
   
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In the trim building, Roger Reed (a supervisor with 18 years with the company) checks the fit and finish on the bodies and their parts before they are sent to over to assembly. Reproduction Jeep bodies (CJ models 2, 3, 4, 5, 7, and 8, plus TJ and Wrangler bodies) is another line of vehicles offered by Shell Valley.
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After a body is removed from... 
   
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After a body is removed from its mold, Mark Lushe cuts the headlight and taillight openings and removes the flashing around the door, decklid, and exhaust openings.
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Can't have a car shop without... 
   
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Can't have a car shop without some toys, right? Anderson and his workers all enjoy racing cars, whether it is on a dirt oval or an asphalt road course.
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SVC TIG-welds their own gas... 
   
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SVC TIG-welds their own gas tanks and makes their own bumpers, windshield frames (which they supply to many other manufacturers), chassis, and suspension pieces.
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A bare 90-inch chassis is... 
   
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A bare 90-inch chassis is readied for powdercoating, a process that comes standard on SVC frames (though SVC will sell them bare if a customer needs one that way).
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Next to the Model A roadster... 
   
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Next to the Model A roadster body is its chassis nearing completion with an independent front suspension and a Ford rearend housing.
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VC's Cheetah is readied for... 
   
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VC's Cheetah is readied for assembly. Where else are you going to get one of these? KIT CAR's publisher, Ed Zinke, has been building one of these with an Ecotec motor in it, and it's been highlighted in a buildup series of articles in every issue under the ECOCAT name.
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With Shell Valley's well-stocked... 
   
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With Shell Valley's well-stocked warehouse, they can usually ship ordered parts within 24 hours. The process for making a windshield frame from scratch takes about six weeks (drilling, tapping, chroming, etc.), and SVC builds about 30 of them a week.
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This is how the kits go out... 
   
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This is how the kits go out the door to customers--as a roller (so when you get it you can move it around in your garage). The radiator is in the box, and all you need is the motor and trans, driveshaft, wheels and tires, and paint, and you'd be rolling down the highway, all for about $22,000.
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Roughly 8,000 square feet... 
   
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Roughly 8,000 square feet is set aside in another building for Midstates Classic Cars and Parts, a subsidiary of Shell Valley. From sales to assembly, Midstates vehicles are a self-contained product (no Shell Valley parts)...
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...and the division is headed... 
   
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...and the division is headed up by its previous owner, Bob Kallio, who originally founded the company with his dad before selling it to Anderson in 1999.
Shell Valley Companies
23119 287th St.
Platte Center
NE  68653
(888) 246-0900

www.shellvalley.com

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