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Ecocat Part II

Part II, The WindSheild and Rockers
By Arvid Svensen
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Here's what the Cheetah looked... 
   
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Here's what the Cheetah looked like before Tracy started working on laying back the windshield.
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The area to be cut is marked... 
   
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The area to be cut is marked off with tape, leaving enough of a base to provide a strong foundation once the posts are repositioned.
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The windshield post is laid... 
   
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The windshield post is laid back to the desired angle, with extra care taken to follow the line at the base of the windshield. After experimenting with different angles, Tracy settles on one that is faithful to the Thom Taylor rendering. The post and mating area are ground smooth and trimmed for its new location.
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Wearing rubber gloves to avoid... 
   
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Wearing rubber gloves to avoid contact with materials, the fiberglass resin is poured onto the fiberglass matting, and the matting is then placed around the windshield post. It is crucial to maintain a consistent line from the body to the new windshield angle.
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The angle from the passenger... 
   
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The angle from the passenger side is measured and duplicated on the driver's side. The fiberglass work is then repeated to mate the driver's post to the body at its new angle.
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The supplied windshield is... 
   
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The supplied windshield is still workable. The base is modified to allow the glass to rest securely in the windshield channel.
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With both windshield posts... 
   
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With both windshield posts modified and the stock windshield in place, the car takes on an entirely new look. In comparing before and after pictures, it's apparent the stock `60s vintage windshield angle isn't very aerodynamic.
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The Cheetah originally had... 
   
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The Cheetah originally had the rocker panel area below the doors cut away in order to make room for sidepipes. Sidepipes will not be used on the ECOCAT, so the area needs to be filled. By examining the Taylor drawing, Tracy is able to find side skirts that come very close to the desired look.
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Since the side skirt is too... 
   
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Since the side skirt is too long for the Cheetah, it is held in place, and a line is marked that continues the front door gap line.
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The back part of the skirt... 
   
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The back part of the skirt is clamped in place. The edges and mating surfaces are DA'd with a 24-grit 3M disc to insure optimum bonding.
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Fiberglass matting is soaked... 
   
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Fiberglass matting is soaked in resin and applied to the side skirts. After drying, the front section of the shortened skirt is also attached with fiberglass.
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The process is repeated on... 
   
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The process is repeated on the passenger side and is soon ready to receive finish work with Duraglass and filler.
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USC Duraglass is first applied... 
   
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USC Duraglass is first applied to the seams in order to add strength and smooth out the newly attached pieces.
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Tracy knocks down the Duraglass... 
   
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Tracy knocks down the Duraglass with a 3M 40-grit disc.
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USC Kromate Light body filler... 
   
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USC Kromate Light body filler is then applied over the Duraglass.
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Tracy again hits the area... 
   
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Tracy again hits the area with the 40-grit 3M sandpaper. The board sander is then fitted with 80-grit paper to prep for primer.
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With the air pressure set... 
   
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With the air pressure set at 29 lbs., the bulletproof Sata gun applies the Dupont Uro 2K primer sealer to the reworked areas.
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The finished product not only... 
   
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The finished product not only looks like it came on the car, it brings the ECOCAT lower to the ground with a contemporary, up-to-date look. In the next month's installment, we'll look at modifying the headrests. Tune in then!
3M COMPANY Automotive Aftermarket Division
(877) 666-2277

www.3M.com/automotive
SHELL VALLEY CO. INC.
23119 287th St., Dept. KC
Platte Center
NE  68653
(808) 246-0900

www.shellvalley.com
T&R AUTO BODY LLC
6552 Osborn, Dept. KC
Hammond
IN  46323
(219) 845-8022

www.tandrautobody.com

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