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Installing A Fuel Cell - Cell Science

Installing A Fuel Cell In Older Kits
February, 2009
By Harold Pace
Photography by Harold Pace
Installing A Fuel Cell In Older Kits
With the ATL cell installed,... 
   
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Installing A Fuel Cell In Older Kits
With the ATL cell installed, note how the top edge of the cell rests on the brackets and is bolted in place with the existing hardware. It should be securely mounted and as protected from damage as possible. Now that Minette has the cell installed, it's back to my shop for the rest of the plumbing.
Installing A Fuel Cell In Older Kits
In many old kits, there are... 
   
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Installing A Fuel Cell In Older Kits
In many old kits, there are already fuel tank brackets you can use to install your new cell. But if your cell is a different size or capacity from the old tank, it will require more work. On the Devin, master fabricator Mike Minette had to make a structure to hold the cell in place behind the rear suspension. Note the angle iron brackets (arrows) that have been welded to the frame. The brackets have been drilled to match the bolt spacing on the top of the cell, and the nuts have been brazed onto the bottom of the brackets to ease assembly. The long bracket at the rear of the frame has been welded to the rear bumper brackets. The bottom of the cell will sit on the L-shaped brackets.
Installing A Fuel Cell In Older Kits
Here are the parts that complete... 
   
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Installing A Fuel Cell In Older Kits
Here are the parts that complete the fuel system: aluminum fuel line, a tube beading tool, 2 feet of Aeroquip Blue textile fuel line, screw clamps, a carburetor fuel fitting, and adapters to match the cell to the fuel system. You can use steel or aluminum fuel line, but not copper, as it will crack.
Installing A Fuel Cell In Older Kits
The back of the beading tool... 
   
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Installing A Fuel Cell In Older Kits
The back of the beading tool is tightened down to force the tiny balls out into the aluminum.
Installing A Fuel Cell In Older Kits
We used a flare nut wrench... 
   
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Installing A Fuel Cell In Older Kits
We used a flare nut wrench to tighten down this adapter to the outlet on the fuel cell. This wrench spreads out the load on the fitting to allow more accurate tightening. The ATL cell comes with a -8 (1/2-inch) AN outlet fitting, and we needed this adapter to come down to a -6 (3/8-inch) fitting.
Installing A Fuel Cell In Older Kits
The cell is also fitted with... 
   
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Installing A Fuel Cell In Older Kits
The cell is also fitted with a vent. The ATL vent has a built-in check valve that prevents fuel from running out if inverted. If your cell doesn't have this valve, you will need to add one that fits inside the vent hose. The vent fitting on the ATL cell is a -6 size, so we added a -6 to a barbed fuel line fitting so we could add a -6 vent hose.
Installing A Fuel Cell In Older Kits
Rotate the tool to form a... 
   
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Installing A Fuel Cell In Older Kits
Rotate the tool to form a bead around the circumference of the tube.
Installing A Fuel Cell In Older Kits
You could plumb your system... 
   
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Installing A Fuel Cell In Older Kits
You could plumb your system with all AN fittings (aero fittings popular on racing cars), but that would look too modern for our resto-racer. We chose to go with high-quality hose and conventional fittings. Since we're using a relatively mild engine (360-horse 283 Chevy), we can get away with a 3/8-inch fuel line. Monster motors should use 1/2-inch line. To attach the aluminum line to the rubber hose, it must be beaded to prevent the hoses from pulling off. Here, an Earl's Performance 3/8-inch beading tool is slipped in the end of the tubing.
Installing A Fuel Cell In Older Kits
Here is the completed bea... 
   
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Installing A Fuel Cell In Older Kits
Here is the completed bead.
Installing A Fuel Cell In Older Kits
Here is the fuel outlet with... 
   
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Installing A Fuel Cell In Older Kits
Here is the fuel outlet with a -8 to -6 step-down adapter and a 90-degree -6 to barbed fuel line fitting installed. The Aeroquip hose does not require clamps when installed on the special barbed fitting, but we put one on anyway, just for insurance. On the tube, we used double clamps (if one is good, two are better).
Aero Tec Laboratories (ATL) Minette Enterprises

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